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In-depth articles on metallurgy, materials science, and metal processing — written for engineers and learners alike.

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MA
Non-Ferrous Metals

Magnesium Alloy Corrosion and Coatings: Galvanic Coupling and Micro-Galvanic Attack

Technical guide to magnesium alloy corrosion. Covers negative difference effect, galvanic corrosion with aluminium and steel, micro-galvanic attack at intermetallics, conversion coatings, and PEO surface treatment.

ST
Manufacturing Metallurgy

Steel Wire Drawing: Microstructural Evolution and Wire Rope Metallurgy

Technical guide to steel wire drawing metallurgy. Covers patenting (lead bath treatment), drawing die materials and angles, pearlite colony alignment, true strain, and wire rope construction and fatigue.

DI
Materials Testing

Digital Image Correlation (DIC): Full-Field Strain Measurement for Metals

Technical guide to digital image correlation (DIC) for full-field strain measurement. Covers speckle pattern preparation, subset correlation algorithms, applications in tensile testing, fracture mechanics, and weld deformation mapping.

EL
Manufacturing Metallurgy

Electroplating Metallurgy: Deposit Microstructure, Adhesion, and Internal Stress

Technical guide to electroplating metallurgy. Covers nucleation and growth of deposits, Faraday’s law, grain structure of Ni/Cr/Cu deposits, internal tensile and compressive stress, adhesion failure mechanisms, and thickness measurement.

LA
Manufacturing Metallurgy

Laser Powder Directed Energy Deposition: Clad Repair and Overlay Metallurgy

Technical guide to laser powder directed energy deposition (DED) for cladding and repair. Covers dilution control, solidification microstructure, powder alloy selection for corrosion/wear, HAZ effects, and turbine blade tip repair.

PH
Microstructure

Phase Field Modelling of Microstructure Evolution: Dendrites, Grain Growth, and Precipitates

Technical guide to phase field modelling for microstructure simulation. Covers Allen-Cahn and Cahn-Hilliard equations, CALPHAD coupling, dendritic solidification, grain growth simulation, and MICRESS/Thermo-Calc applications.

WE
Welding Metallurgy

Weld Procedure Qualification (PQR): Mechanical Testing and ISO 15614-1

Complete guide to weld procedure qualification per ISO 15614-1. Covers essential variables, test weld execution, required mechanical tests (tensile, bend, Charpy, hardness), and range of qualification approval.

HY
Corrosion Science

Hydrogen in Steel: Diffusion, Trapping, and Embrittlement Mechanisms

Comprehensive guide to hydrogen in steel. Covers absorption sources, lattice diffusion vs trapping, reversible/irreversible traps, HEDE and HELP mechanisms, and practical prevention in welding and electroplating.

LI
Corrosion Science

Liquid Metal Embrittlement: Mercury-Brass, Gallium-Aluminium, and Zinc-Steel

Technical guide to liquid metal embrittlement (LME). Covers atomic bonding mechanism, classic LME systems (Hg-brass, Ga-Al, Pb-steel), grain boundary penetration, temperature and stress requirements, and industrial prevention.

ME
Materials Testing

Metallurgical Failure Analysis: Root Cause Investigation Methodology and Case Studies

Comprehensive guide to metallurgical failure analysis methodology. Covers the systematic investigation process, SEM fractography, fracture mode identification, metallographic examination, root cause determination, and corrective action specification.