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In-depth articles on metallurgy, materials science, and metal processing — written for engineers and learners alike.

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Manufacturing Metallurgy

Deep Drawing and Sheet Metal Forming: Limiting Draw Ratio and Springback

Technical guide to deep drawing of sheet metals. Covers limiting draw ratio (LDR), formability testing (FLD, Erichsen), springback in AHSS, blankholder force, lubrication, and tooling materials.

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Manufacturing Metallurgy

Thermal Spray Coatings: HVOF, Plasma Spray, and Cold Spray Processes

Complete guide to thermal spray coating processes. Covers HVOF (high-velocity oxy-fuel), atmospheric plasma spray (APS), vacuum plasma spray (VPS), and cold spray — process physics, coating properties, and industrial applications.

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Tutorials

Tutorial: How to Perform a Complete Failure Analysis on a Broken Engineering Component

Step-by-step failure analysis tutorial. Covers documentation, visual examination, SEM fractography, metallographic sectioning, hardness testing, root cause identification, and corrective action recommendation.

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Tutorials

Tutorial: Understanding and Specifying Surface Treatments for Engineering Components

Practical tutorial on selecting and specifying surface treatments. Covers electroplating, anodising, nitriding, phosphating, and hard chrome — selection criteria, drawing specification, and quality verification.

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Tutorials

Tutorial: Calculating Minimum Wall Thickness for Pressure Vessels

Step-by-step tutorial on pressure vessel wall thickness calculation per ASME VIII Div.1. Covers Barlow’s formula, design pressure, allowable stress, joint efficiency, corrosion allowance, and worked example.

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Materials Testing

Wear Testing: Pin-on-Disc, Abrasion, and Erosion Testing Standards

Guide to tribological wear testing. Covers pin-on-disc (ASTM G99), dry sand rubber wheel abrasion (ASTM G65), slurry erosion, and Taber abrasion — test parameters, data interpretation, and material ranking.

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Advanced Materials

Oxide Dispersion Strengthened (ODS) Steels and Alloys

Technical guide to ODS (oxide dispersion strengthened) steels and Ni alloys. Covers Y₂O₃ dispersion, mechanical alloying production, high-temperature creep resistance, and nuclear fusion/fission applications.

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Advanced Materials

Refractory Metals: Tungsten, Molybdenum, Tantalum, and Niobium

Comprehensive guide to refractory metals (W, Mo, Ta, Nb). Covers extreme melting points, DBTT, powder metallurgy processing, machining challenges, and applications in vacuum, defence, and electronics.

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Alloy Design

Hardfacing Alloys: Stellite, Chromium Carbide, and Tungsten Carbide Overlay

Technical guide to hardfacing overlay alloys. Covers cobalt-base (Stellite), iron-base (Cr carbide), and WC-based hardfacing — composition, hardness, wear mode, application process, and industrial selection.

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Alloy Design

Cobalt Alloys: Vitallium, Stellite, and MP35N for Medical and Aerospace

Guide to cobalt-base alloys for medical implants and aerospace. Covers Co-Cr-Mo (ASTM F75, Vitallium), Stellite wear alloys, and MP35N multiphase alloy — composition, properties, and biocompatibility.