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In-depth articles on metallurgy, materials science, and metal processing — written for engineers and learners alike.

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Corrosion Science

Corrosion in Concrete: Rebar Passivity, Chloride Threshold, and Cathodic Protection

Technical guide to reinforcing steel corrosion in concrete. Covers passive film in alkaline concrete, chloride threshold, carbonation, half-cell potential mapping, and CP for reinforced structures.

IN
Corrosion Science

Intergranular Corrosion and Weld Decay in Stainless Steels

Technical guide to intergranular corrosion (IGC) and weld decay in austenitic stainless steels. Covers sensitisation mechanism, testing (ASTM A262), and prevention with L-grades and stabilised alloys.

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Non-Ferrous Metals

Aluminium Casting Alloys: A380, A356, and A319 — Metallurgy and Defects

Technical guide to aluminium die casting and sand casting alloys. Covers A380, A356-T6, A319, silicon eutectic solidification, hot tearing, gas porosity, heat treatment of A356, and automotive casting applications.

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Non-Ferrous Metals

Zinc Die Casting: Zamak Alloys, Hot Chamber Process, and Dimensional Accuracy

Complete guide to zinc die casting. Covers Zamak 3, 5, and 7 alloy composition, hot-chamber die casting process, dimensional accuracy comparison with aluminium HPDC, and applications in automotive and consumer hardware.

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Advanced Materials

Nanostructured Metals: Severe Plastic Deformation, ECAP, and Bulk Nanocrystalline Alloys

Technical guide to nanostructured metals produced by severe plastic deformation. Covers ECAP, HPT, ARB processes, microstructural evolution, Hall-Petch vs inverse Hall-Petch, and applications in medical and aerospace alloys.

IR
Fundamentals

Iron-Carbon Phase Diagram — Complete Guide with All Zones, Lines and Points Explained

Complete technical guide to the iron-carbon (Fe-Fe₃C) phase diagram. Covers all phases, critical lines A1 A3 Acm, eutectoid and eutectic points, lever rule, steel classifications, and heat treatment applications. Includes annotated SVG diagram.

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Manufacturing Metallurgy

Hot Rolling of Steel: Recrystallisation, Controlled Rolling, and Microstructure Development

Technical guide to hot rolling of steel. Covers dynamic and static recrystallisation, non-recrystallisation temperature, controlled rolling schedules, accelerated cooling, and HSLA plate properties.

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Heat Treatment

Tempering of Steel: Stages, Secondary Hardening, and Temper Embrittlement

Complete guide to tempering steel. Covers four stages of tempering, secondary hardening in tool steels, temper embrittlement in alloy steels, and tempered martensite embrittlement.

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Heat Treatment

Salt Bath Heat Treatment: Quenching, Tempering, and Neutral Salts

Technical guide to salt bath heat treatment. Covers neutral chloride salts, nitrate-nitrite quench baths, martempering in salt, and health/safety considerations.

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Tutorials

Tutorial: Microstructure-Based Failure Analysis of a Failed Gear

Step-by-step failure analysis tutorial using a real failed gear case study. Covers documentation, visual inspection, SEM fractography of pitting and spalling, hardness traverse, case depth verification, and corrective action.