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In-depth articles on metallurgy, materials science, and metal processing — written for engineers and learners alike.

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Manufacturing Metallurgy

Hot Rolling of Steel: Recrystallisation, Controlled Rolling, and Microstructure Development

Technical guide to hot rolling of steel. Covers dynamic and static recrystallisation, non-recrystallisation temperature, controlled rolling schedules, accelerated cooling, and HSLA plate properties.

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Heat Treatment

Tempering of Steel: Stages, Secondary Hardening, and Temper Embrittlement

Complete guide to tempering steel. Covers four stages of tempering, secondary hardening in tool steels, temper embrittlement in alloy steels, and tempered martensite embrittlement.

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Heat Treatment

Salt Bath Heat Treatment: Quenching, Tempering, and Neutral Salts

Technical guide to salt bath heat treatment. Covers neutral chloride salts, nitrate-nitrite quench baths, martempering in salt, and health/safety considerations.

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Tutorials

Tutorial: Microstructure-Based Failure Analysis of a Failed Gear

Step-by-step failure analysis tutorial using a real failed gear case study. Covers documentation, visual inspection, SEM fractography of pitting and spalling, hardness traverse, case depth verification, and corrective action.

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Tutorials

Tutorial: NDT Method Selection for Weld Inspection — A Decision Framework

Practical tutorial on selecting the correct NDT method for weld inspection. Covers defect type vs detection capability matrix, RT vs UT vs TOFD vs PAUT for volumetric inspection, and MT/PT for surface defects.

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Welding Metallurgy

Electron Beam Welding: High-Vacuum Deep Penetration for Aerospace Alloys

Technical guide to electron beam welding (EBW). Covers vacuum environment, beam focusing, keyhole mode, extremely low heat input, weld geometry in titanium and nickel superalloys, and aerospace applications.

HI
Corrosion Science

High-Temperature Oxidation of Metals: Mechanisms, Pilling-Bedworth Ratio, and Protective Coatings

Technical guide to high-temperature oxidation. Covers oxide growth kinetics, Pilling-Bedworth ratio, protective vs non-protective scales, and MCrAlY coating systems for turbine alloys.

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Welding Metallurgy

TIG (GTAW) Welding Metallurgy: Shielding Gases, Filler Metals, and Arc Physics

Complete technical guide to TIG (GTAW) welding metallurgy. Covers arc physics, shielding gas selection, filler metal compatibility, polarity, weld pool behaviour, and quality defects.

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Microstructure

Scanning Electron Microscopy in Metallurgy: SEM, EDS, and EBSD Techniques

Technical guide to SEM in metallurgy. Covers secondary electron imaging, backscattered electrons, EDS compositional analysis, EBSD crystallographic mapping, and specimen preparation.

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Steel & Ferrous Metallurgy

Austenitic Stainless Steels: Composition, Properties, Welding, and Corrosion

Comprehensive guide to austenitic stainless steels. Covers 304, 316L, 310S, 317L composition and properties, work hardening, welding, sensitisation prevention, and corrosion resistance.