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Manufacturing Metallurgy

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Manufacturing Metallurgy

Cryogenic Treatment of Steel: Process, Effects on Wear Resistance and Tool Life

Home › Articles › Steel & Ferrous Metallurgy Updated June 2025 · 20 min read · Heat Treatment Cryogenic Treatment of Steel: Process, Effects on Wear Resistance and Tool Life…

AU
Manufacturing Metallurgy

Austempering vs Martempering: Process Differences, Microstructure and Applications

Home › Articles › Steel & Ferrous Metallurgy Updated June 2025 · 18 min read · Heat Treatment Austempering vs Martempering: Process Differences, Microstructure and Applications Austempering and martempering are…

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Manufacturing Metallurgy

Induction Hardening: Process, Depth of Hardening and Case Depth Calculation

Home › Articles › Steel & Ferrous Metallurgy Updated June 2025 · 22 min read · Heat Treatment Induction Hardening: Process, Depth of Hardening and Case Depth Calculation Induction hardening…

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Manufacturing Metallurgy

Arc Spraying and Wire Flame Spraying for Corrosion and Wear Protection

Technical guide to arc spraying and wire flame spraying. Covers arc spray process physics, ZnAl alloy wire for marine corrosion protection, mild steel overlay for dimensional restoration, and TSA (thermal-sprayed aluminium) for offshore.

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Manufacturing Metallurgy

Investment Casting of Superalloys: Ceramic Shells, Directional Solidification, and Casting Defects

Technical guide to investment casting of nickel superalloys. Covers wax injection, ceramic shell building, directional solidification (DS) and single crystal (SX) casting, grain selector, and common defect types.

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Manufacturing Metallurgy

Metal Extrusion: Hot and Cold Extrusion Processes, Dies, and Defects

Complete guide to metal extrusion. Covers direct and indirect hot extrusion, cold extrusion, billet-on-billet, die design, extrusion ratio, common defects (fir tree, piping), and aluminium profile production.

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Manufacturing Metallurgy

Thermal Spray Coatings: HVOF, Plasma Spray, and Cold Spray Processes

Complete guide to thermal spray coating processes. Covers HVOF (high-velocity oxy-fuel), atmospheric plasma spray (APS), vacuum plasma spray (VPS), and cold spray — process physics, coating properties, and industrial applications.

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Manufacturing Metallurgy

Deep Drawing and Sheet Metal Forming: Limiting Draw Ratio and Springback

Technical guide to deep drawing of sheet metals. Covers limiting draw ratio (LDR), formability testing (FLD, Erichsen), springback in AHSS, blankholder force, lubrication, and tooling materials.

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Manufacturing Metallurgy

Hot Rolling of Steel: Recrystallisation, Controlled Rolling, and Microstructure Development

Technical guide to hot rolling of steel. Covers dynamic and static recrystallisation, non-recrystallisation temperature, controlled rolling schedules, accelerated cooling, and HSLA plate properties.

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Manufacturing Metallurgy

Laser Powder Directed Energy Deposition: Clad Repair and Overlay Metallurgy

Technical guide to laser powder directed energy deposition (DED) for cladding and repair. Covers dilution control, solidification microstructure, powder alloy selection for corrosion/wear, HAZ effects, and turbine blade tip repair.