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In-depth articles on metallurgy, materials science, and metal processing — written for engineers and learners alike.

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Steel & Ferrous Metallurgy

Ultra-High Strength Steels: 4340, 300M, AerMet100, and Their Heat Treatment

Technical guide to ultra-high strength steels (UHSS). Covers 4340, 300M (200 ksi), AerMet100 and AF1410 — composition, vacuum melt, heat treatment, fracture toughness, and aerospace/defence applications.

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Materials Testing

Fracture Toughness Testing: K_IC, CTOD, and J-Integral Methods

Complete guide to fracture toughness testing. Covers K_IC linear elastic fracture mechanics, CTOD testing, J-integral elastic-plastic fracture, specimen geometry, and offshore structural steel qualification.

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Calculators

Critical Crack Size and Fracture Mechanics Calculator (LEFM / K_IC)

Free linear elastic fracture mechanics (LEFM) calculator. Computes critical crack size from K_IC and applied stress, required K_IC for a known crack, and safety factor assessment per BS 7910 approach.

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Materials Testing

Charpy and Izod Impact Testing: Fracture Toughness and DBTT Determination

Technical guide to Charpy V-notch and Izod impact testing. Covers specimen geometry, test procedure, DBTT curve, lateral expansion, shear fracture appearance, and acceptance criteria for structural steels.