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In-depth articles on metallurgy, materials science, and metal processing — written for engineers and learners alike.

Filter: All Microstructure Materials Testing Calculators Fundamentals Welding Metallurgy Manufacturing Metallurgy Corrosion Science Steel & Ferrous Metallurgy
PR
Alloy Design

Precipitation Hardening Stainless Steels: 17-4 PH and 15-5 PH

Complete guide to precipitation-hardening (PH) stainless steels. Covers 17-4 PH and 15-5 PH composition, H900/H1150 heat treatment conditions, mechanical properties, and aerospace/medical applications.

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Alloy Design

Bearing Steels: 52100 (SUJ2/100Cr6) Metallurgy and Heat Treatment

Technical guide to 52100 (100Cr6/SUJ2) bearing steel. Covers carbide network control, austenitising temperature effect on retained austenite, cryogenic treatment, and rolling contact fatigue life.

PO
Manufacturing Metallurgy

Powder Bed Fusion Metallurgy: Microstructure of Laser-PBF Ti-6Al-4V and 316L

Technical guide to the unique microstructures produced by laser powder bed fusion (L-PBF/SLM). Covers epitaxial grain growth, columnar-to-equiaxed transition, melt pool morphology, residual stress, and heat treatment for Ti-6Al-4V and 316L.

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Microstructure

Texture and Anisotropy in Metals: Crystallographic Texture and Its Engineering Consequences

Technical guide to crystallographic texture in metals. Covers deformation and recrystallisation textures, pole figures, ODF, Goss texture in electrical steel, cube texture in Al foil, and anisotropy in sheet forming.

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Corrosion Science

Corrosion Fatigue: Crack Initiation, Growth Rates, and the da/dN-ΔK Diagram

Technical guide to corrosion fatigue in engineering alloys. Covers crack initiation by pitting, corrosion fatigue crack growth rate enhancement, threshold stress intensity, and material/environment interaction for steels and aluminium.

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Corrosion Science

Hydrogen in Steel: Diffusion, Trapping, and Embrittlement Mechanisms

Comprehensive guide to hydrogen in steel. Covers absorption sources, lattice diffusion vs trapping, reversible/irreversible traps, HEDE and HELP mechanisms, and practical prevention in welding and electroplating.

LI
Corrosion Science

Liquid Metal Embrittlement: Mercury-Brass, Gallium-Aluminium, and Zinc-Steel

Technical guide to liquid metal embrittlement (LME). Covers atomic bonding mechanism, classic LME systems (Hg-brass, Ga-Al, Pb-steel), grain boundary penetration, temperature and stress requirements, and industrial prevention.

VA
Welding Metallurgy

Vacuum Brazing: Filler Metals, Joint Design, and Stainless Steel Heat Exchangers

Complete guide to vacuum and inert atmosphere brazing. Covers BNi, BAg, and BCu filler selection, joint clearance design, furnace cycles, and applications in stainless heat exchangers, carbide tooling, and aerospace.

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Materials Testing

Metallurgical Failure Analysis: Root Cause Investigation Methodology and Case Studies

Comprehensive guide to metallurgical failure analysis methodology. Covers the systematic investigation process, SEM fractography, fracture mode identification, metallographic examination, root cause determination, and corrective action specification.

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Materials Testing

Fatigue Testing and S-N Curves: Understanding Metal Fatigue for Engineers

Complete guide to metal fatigue — S-N curves, Goodman diagram, stress concentration factors, fatigue crack propagation, and prevention strategies for engineering components.